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Mechanical & Plant Erection
Service 02

Mechanical & Plant Erection

Category Overview

What We Deliver

Mechanical and plant erection is Trip Guard's core engineering capability and the largest single contributor to our project portfolio. Trip Guard specialises in the precision installation of mechanical systems for power plants, oil and gas facilities, and large industrial installations — covering structural steel erection, plant equipment installation, storage tank erection, industrial piping (small bore through to large bore high-pressure alloy systems), and ductwork for emissions control systems.

Our largest single mechanical scope to date — the 2x600MW Matarbari Coal Power Plant in Bangladesh — represented over RM 344 million in contracted value across plant erection, piping, electrical, and supporting works for Toshiba Plant System & Services Corporation. We have also delivered substantial mechanical scope for the 2x1000MW Jimah East Power Plant in Malaysia for TPSC Engineering.

01

Structural Steel Erection & Fabrication

Large-tonnage on-site erection with selective fabrication for pipe racks, ESP ducting, and supporting structures.

02

Plant Equipment Installation

Turbines, boilers, heat exchangers, generators, transformers, pumps, compressors, and balance of plant equipment.

03

Storage Tank Erection

Above-ground (AST) and underground (UST) tanks for petroleum, chemicals, and water.

04

Industrial Piping

Small and large bore, alloy steel, stainless, GRP/HDPE for low and high-pressure applications.

05

Ductwork

Electrostatic Precipitator (ESP) and Flue Gas Desulphurization (FGD) duct systems.

Industries We ServePower GenerationOil & GasPetrochemical ProcessingWater & Wastewater TreatmentHeavy Industrial

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Detailed Capability Areas

Structural Steel Erection & Fabrication

Structural Steel Erection & Fabrication

Trip Guard delivers large-tonnage structural steel erection for power plants and industrial facilities, supported by selective fabrication capabilities for specialised structures including pipe racks and Electrostatic Precipitator (ESP) ducting. Our core strength is on-site assembly and installation of complex steel structures — ESP enclosures, ash handling systems, auxiliary boiler structures, storage tank structures, and balance of plant equipment frames.

Plant Equipment Installation

Plant Equipment Installation

Plant Equipment Installation is the heart of Trip Guard's mechanical capability — and one of the principal services that positions Trip Guard as an integrator partner for EPC firms and plant owners. We install the major mechanical and electromechanical systems that form the operational core of power plants, oil and gas facilities, and industrial processing plants. Our scope spans turbines, boilers, heat exchangers, generators, transformers, pumps, compressors, and the full balance of plant equipment that surrounds them.

Storage Tank Erection

Storage Tank Erection

Trip Guard delivers above-ground (AST) and underground (UST) storage tank erection for industrial, petrochemical, water treatment, and power generation facilities. Our tank erection scope covers fabrication, on-site assembly, and integration with associated piping and safety systems — all delivered to applicable standards for the stored material and operating environment.

Industrial Piping

Industrial Piping

Industrial Piping is one of Trip Guard's most evidenced and largest-scale capabilities. We deliver design, fabrication, installation, and maintenance of process piping systems for power plants, oil and gas facilities, and chemical processing plants — covering small-bore and large-bore piping, low and high-pressure lines, and a comprehensive range of materials from carbon steel and stainless to alloy P11/P22/P91, GRP/GRE, FRP, HDPE, and CPVC.

Ductwork

Ductwork

Trip Guard provides specialised ductwork fabrication and installation for power plant emissions control systems — including Electrostatic Precipitators (ESP) and Flue Gas Desulphurization (FGD) systems. Our ductwork scope is engineered to ensure efficient gas flow, minimise emissions, and protect plant integrity in aggressive high-temperature, corrosive operating environments.

Track Record

Where We've Delivered

Matarbari 2×600MW Coal Power Plant

Dec 2020 – Jan 2024

Bangladesh

Trip Guard's largest single mechanical project — over RM 344 million in contracted value spanning plant erection, piping, structural steel, electrical, and instrumentation works.

  • 17,000+ tons of structural steel erection
  • 360,000 dia-inch of plant piping
  • 11 storage tanks erected (1,100 tons)
  • ESP, FGD, and Ash Silo erection
  • Steam turbine and balance of plant erection
  • Auxiliary boiler erection
Toshiba Plant System & Services CorporationRM 344 million+

2×1000MW Jimah East Power Plant

Nov 2017 – Jan 2021

Port Dickson

Substantial mechanical scope delivered across multiple campaigns for TPSC Engineering.

  • Steam turbine erection
  • Deaerator and overhead crane installation
  • 160,000 dia-inch piping
  • 350 tons of storage tank erection
TPSC Engineering Malaysia

Certifications & Standards

Compliance & Credentials

Our work is underpinned by a rigorous commitment to quality, safety, and environmental responsibility. Every project we deliver meets or exceeds the applicable Malaysian and international standards, giving our clients confidence at every stage.

CIDB Malaysia Grade G7

Mechanical & Electrical (M15)

ISO 9001:2015

Quality Management System

ISO 14001:2015

Environmental Management System

ISO 45001:2018

Occupational Health & Safety Management System

ASME B31.1 / B31.3

Power and Process Piping Codes

AWS D1.1

Welding Procedure Specifications

Toshiba-recognised delivery

Certificates of Appreciation, Matarbari

Common Questions

Frequently Asked